岸边集装箱起重机构造及维护手册 英文2025|PDF|Epub|mobi|kindle电子书版本百度云盘下载

岸边集装箱起重机构造及维护手册 英文PDF格式电子书版下载

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Chapter 1 The Quayside Crane1

1.1 Outline and main parameters for quayside container cranes1

1.2 Crane steel structure2

1.3 Crane drive mechanisms3

1.3.1 Main hoist drive3

1.3.2 Boom hoist system10

1.3.3 Trolley travel system14

1.3.4 Gantry20

1.4 Crane safety facilities23

1.4.1 Crane stowage devices and tie-downs23

1.4.2 Boom stowage device23

1.4.3 Ship collision protection24

1.4.4 Obstruction lights24

1.5 Crane auxiliary equipment24

1.5.1 Continuous catenary roller support system24

1.5.2 Power cable reel25

1.5.3 Trolley festoon system25

1.6 Maintenance equipment25

1.6.1 Machinery house service crane25

1.6.2 Outdoor service crane26

1.6.3 Wire rope re-reeving device26

1.6.4 Service platform26

1.6.5 Tool kit and workbench27

1.7 Walkways， access and elevator27

1.7.1 Walkways and platforms27

1.7.2 Elevator28

1.8 Handling system29

1.8.1 Spreader29

1.8.2 Headblock29

1.8.3 Over-height adapter29

1.8.4 Hook beam30

Chapter 2 Crane Maintenance31

2.1 General31

2.2 Cautions and safety notes31

2.2.1 Safety rules of operation32

2.2.2 Safety rules during repair or maintenance32

2.2.3 Safety rules after maintenance／ repair33

2.3 Cleanliness33

2.3.1 Major methods of cleanliness33

2.3.2 Main cleaning34

2.4 Fastenings36

2.4.1 Grades of fasteners36

2.4.2 Inspection of bolts37

2.4.3 Bolt replacement and tightening39

2.4.4 Anti-loosening for bolts41

2.4.5 Pin connections41

2.5 Inspection of alignment42

2.5.1 Redress methods for alignment of motor and gear reducer42

2.5.2 Inspecting alignment with a dial indicator43

2.5.3 Adjustment of alignment for drum couplings44

2.5.4 Alignment of brake-disc44

2.6 Lubrication45

2.6.1 Summary45

2.6.2 Lubricants45

2.6.3 Lubricant replacement standards46

2.6.4 Lubrication Procedures47

2.6.5 Lubrication analysis and monitoring47

2.6.6 Lubrication points48

2.6.7 Lubrication frequency49

2.7 Prevention and inspection54

2.7.1 Summary54

2.7.2 Inspection of temperature rise55

2.7.3 Inspection of abnormal noise56

2.7.4 Inspection of abnormal vibrations56

2.7.5 Inspection of cracks57

2.7.6 Inspection of rails and rail clips57

2.7.7 Inspection of gantry and trolley travel wheels61

2.7.8 Inspection of rope sheaves， drums， idlers and slap blocks62

2.7.9 Inspection of the spreader63

2.7.10 Inspection of hook and twist lock pin63

2.7.11 Inspection of the hydraulic handspike brake64

2.7.12 Inspection of the brake disc64

2.7.13 Inspection of shaft and axle sleeve65

2.7.14 Inspection of oil seals66

2.7.15 Bearing unit inspection66

2.7.16 Inspection procedure for key and keyway66

2.7.17 Inspection of consumable parts67

2.7.18 Inspection of steel structural members67

2.7.19 Inspection of all safety protections68

2.8 nspection task list68

Chapter 3 Parts Replacement95

3.1 General95

3.1.1 Note95

3.1.2 List of common tools95

3.2 Bearing block replacement99

3.2.1 Preparation99

3.2.2 Replacement procedure99

3.3 Motor coupling replacement101

3.3.1 Preparation101

3.3.2 Replacement procedure101

3.4 Drum coupling replacement103

3.4.1 Preparation103

3.4.2 Replacement procedure104

3.5 Motor brake replacement107

3.5.1 Preparation107

3.5.2 Replacement procedure108

3.6 Drum brake replacement113

3.6.1 Preparation113

3.6.2 Replacement procedure113

3.7 Wheel brake replacement115

3.7.1 Preparation115

3.7.2 Replacement procedures115

3.8 Gantry wheel replacement118

3.8.1 Preparation118

3.8.2 Replacement procedure119

3.9 Trolley wheel replacement121

3.9.1 Preparation121

3.9.2 Replacement procedure122

3.10 Main hoist pulley replacement128

3.10 .1 Preparation128

3.10 .2 Replacement procedure129

3.11 Fixed idler roller replacement130

3.11 .1 Preparation130

3.11 .2 Replacement procedure131

Chapter 4 Wire Ropes133

4.1 Wire rope basics133

4.1.1 Construction133

4.1.2 Core133

4.1.3 Types of laying133

4.2 Handling wire rope134

4.2.1 Transportation and storage134

4.2.2 Installation of wire ropes135

4.3 Termination and treatment of wire rope ends136

4.3.1 The termination of wire rope ends136

4.3.2 Wire rope cutting and the treatment of rope ends138

4.4 Inspection of wire rope139

4.4.1 Factors influencing rope life139

4.4.2 Inspection method140

4.4.3 Wire rope inspection schedules141

4.4.4 Inspection targets141

4.4.5 Discard criteria142

4.4.6 Procedures for wire rope inspection149

4.5 Wire rope lubrication152

4.5.1 Importance of lubrication152

4.5.2 Selection of lubricant152

4.5.3 Method of lubrication153

4.5.4 Lubricating main hoist and trolley towing wire ropes154

4.5.5 Lubricating boom hoist wire ropes155

4.6 Rope re-reeving156

4.6.1 Disassembling or assembling the rope reel157

4.6.2 Procedure for main hoist rope re-reeving159

4.6.3 Re-reeving the trolley towing rope163

4.6.4 Re-reeving of boom hoist ropes167

4.7 Re-adjusting rope lengths169

4.7.1 Re-adjusting the main hoist rope lengths170

4.7.2 Re-adjusting trolley towing rope lengths170

4.7.3 Measuring waterside trolley rope length171

Chapter 5 Hydraulic System Maintenance173

5.1 General173

5.1.1 Overview173

5.1.2 Common tools for hydraulic maintenance173

5.2 Common parts of the hydraulic system174

5.2.1 Hydraulic pumps174

5.2.2 Hydraulic cylinders176

5.2.3 Hydraulic valves177

5.2.4 Other concerns182

5.3 THE GANTRY WHEEL BRAKE SYSTEM184

5.3.1 Schematic and main parameters184

5.3.2 instruction186

5.4 Machine house disc brake system187

5.4.1 Schematic and main parameters187

5.4.2 Instructions189

5.5 Multifunctional hydraulic systems189

5.5.1 Schematic and main parameters189

5.5.2 Instruction193

Chapter 6 Electrical Maintenance197

6.1 Maintenance stations197

6.1.1 Over-travel bypass operation197

6.1.2 Snag load reset operation197

6.1.3 T／L／S local station198

6.1.4 Emergency operator station／ Rope-reeving station199

6.1.5 Spreader cable reel operation200

6.2 Medium Voltage （MV） switchgear200

6.2.1 Daily inspection201

6.2.2 Periodic inspection201

6.2.3 Periodic inspection items201

6.2.4 Items to be tested201

6.2.5 MV switchgear cleaning201

6.2.6 Out of service items201

6.2.7 Safety checklist for MV switchgear service201

6.3 Transformer202

6.3.1 Maintenance period202

6.3.2 Periodic inspection items202

6.3.3 Transformer cleaning203

6.3.4 Preventive testing203

6.3.5 Bolt torque verification203

6.3.6 Normal faults and solutions203

6.4 Three-phase AC motor204

6.4.1 Motor inspection period and items204

6.4.2 Motor lubrication and lubrication grease205

6.4.3 Motor filter cleaning205

6.4.4 Normal faults and solutions205

6.5 Special cables207

6.6 Air conditioners208

6.6.1 Monthly maintenance items208

6.6.2 Yearly maintenance items208

6.6.3 Common problems and solutions209

6.7 Low Voltage cabinet210

6.7.1 Low-voltage cabinet maintenance210

6.7.2 Low-voltage cabinet inspection211

6.8 Slip ring Box211

6.8.1 Slip ring box inspection items212

6.9 Gear limit switch212

6.9.1 Hoist Gear Limit Switch adjustment：212

6.9.2 Boom cam limit switch adjustment213

6.10 Load cell sensor213

Chapter 7 Emergency Operation214

7.1 General214

7.1.1 Standard emergency tools214

7.2 Personnel emergency escape215

7.2.1 Escape to boom and girder walkway215

7.2.2 Escape from the machinery house216

7.2.3 Emergency operation of the elevator217

7.3 Trolley shaft breakage during vessel loading／unloading218

7.4 Main crane power failure with spreader inside vessel cell220

7.5 Gantry drive axle failure during gantrying220

7.6 Loss of hydraulic function221

7.6.1 Manual release of wheel brakes221

7.6.2 Manual release of emergency brakes222

7.6.3 Releasing pressure on trolley tension cylinders during maintenance222

7.6.4 Loss of multi-function power unit hydraulic function223

7.6.5 Operating a crane after a snag223

7.7 RESETTING SNAG／TRIM／LIST／SKEW DEVICES？223

7.8 Boom hoist emergency operation224

7.8.1 Using the boom hoist emergency drive224

7.8.2 Preparing the boom hoist emergency drive224

7.8.3 Procedure for boom hoist emergency operation225

7.8.4 Restoring the boom hoist emergency226

7.9 Trolley emergency operation226

7.9.1 Trolley emergency drives226

7.9.2 Using a trolley emergency drive227

7.9.3 Procedures for trolley emergency operation227

7.9.4 Restoring trolley emergency227

7.10 Main hoist emergency operation228

7.10 .1 Using the main hoist emergency drive228

7.10 .2 Using the main hoist emergency device228

7.10 .3 Procedures for main hoist emergency drives228

7.10 .4 Restoring the main hoist emergency drive229

Chapter 8 Paint Repair230

8.1 GENERAL230

8.1.1 Scope230

8.1.2 Criteria and code230

8.1.3 Surface preparation230

8.1.4 Paint application231

8.1.5 Paint criteria231

8.1.6 Inspection231

8.1.7 Color scheme231

8.2 Paint application and repair technics231

8.2.1 Introduction231

8.2.2 Surface preparation232

8.2.3 Shop primers233

8.2.4 Paint application233

8.2.5 Inspection235

8.2.6 Others235

8.2.7 Repair／touch-up236

8.3 Paint inspection236

8.3.1 Repair of aging or deteriorated coatings236

8.4 Paint Requirements237

8.5 European rust scale238