制造工程与技术 英文版 原书第6版2025|PDF|Epub|mobi|kindle电子书版本百度云盘下载

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制造工程与技术——热加工1

影印改编版序1

General Introduction1

I.1 What Is Manufacturing?1

I.2 Product Design and Concurrent Engineering8

I.3 Design for Manufacture, Assembly, Disassembly, and Service11

I.4 Green Design and Manufacturing13

I.5 Selection of Materials15

I.6 Selection of Manufacturing Processes18

I.7 Computer-integrated Manufacturing26

I.8 Quality Assurance and Total QualiManagement29

I.9 Lean Production and Agile Manufacturing32

I.10 Manufacturing Costs and Global Competition32

I.11 General Trends in Manufacturing34

Metal-Casting Processesand Equipment37

1Fundamentals of Metal Casting39

1.1 Introduction39

1.2 Solidification of Metals40

1.3 Fluid Flow45

1.4 Fluidity of Molten Metal47

1.5 Heat Transfer49

1.6 Defects51

Summary55

Key Terms56

Bibliography56

Review Questions56

Qualitative Problems57

Quantitative Problems57

Synthesis, Design, and Projects58

2Metal-Casting Processes and Equipment60

2.1 Introduction60

2.2 Expendable-mold, Permanent-pattern Casting Processes64

2.3 Expendable-mold, Expendable-pattern Casting Processes72

2.4 Permanent-mold Casting Processes79

2.5 Casting Techniques for Single-crystal Components87

2.6 Rapid Solidification88

2.7 Inspection of Castings89

2.8 Melting Practice and Furnaces89

2.9 Foundries and Foundry Automation91

Summary91

Key Terms92

Bibliography92

Review Questions93

Qualitative Problems93

Quantitative Problems94

Synthesis, Design, and Projects94

3Metal Casting: Design, Materials,and Economics96

3.1 Introduction96

3.2 Design Considerations in Casting96

3.3 Casting Alloys104

3.4 Economics of Casting109

Summary 110 Key Terms 111 Bibliography111

Review Questions 111 Qualitative Problems111

Quantitative Problems 112 Synthesis, Design, and Projects112

Forming and Shaping Processes and Equipment115

4Metal-Rolling Processes and Equipment118

4.1 Introduction118

4.2 The Flat-rolling Process120

4.3 Flat-rolling Practice124

4.4 Rolling Mills127

4.5 Various Rolling Processes and Mills129

Summary134

Key Terms135

Bibliography135

Review Questions135

Qualitative Problems135

Quantitative Problems136

Synthesis, Design, and Projects136

5Metal-Forging Processes and Equipment137

5.1 Introduction137

5.2 Open-die Forging139

5.3 Impression-die and Closed-die Forging141

5.4 Various Forging Operations145

5.5 Forgeability of Metals; Forging Defects150

5.6 Die Design, Die Materials, and Lubrication151

5.7 Die-manufacturing Methods and Die Failures153

5.8 Forging Machines155

5.9 Economics of Forging157

Summary159

Key Terms160

Bibliography160

Review Questions160

Qualitative Problems160

Quantitative Problems161

Synthesis, Design, and Projects161

6Metal Extrusion and Drawing Processes and Equipment162

6.1 Introduction162

6.2 The Extrusion Process164

6.3 Hot Extrusion166

6.4 Cold Extrusion170

6.5 Extrusion Defects173

6.6 Extrusion Equipment175

6.7 The Drawing Process175

6.8 Drawing Practice177

6.9 Drawing Defects and Residual Stresses179

6.10 Drawing Equipment179

Summary180

Key Terms180

Bibliography181

Review Questions181

Qualitative Problems181

Quantitative Problems182

Synthesis, Design, and Projects182

7Sheet-Metal Forming Processes and Equipment183

7.1 Introduction183

7.2 Shearing184

7.3 Sheet-metal Characteristics and Formability194

7.4 Formability Tests for Sheet Metals196

7.5 Bending Sheets, Plates, and Tubes199

7.6 Miscellaneous Bending and Related Operations203

7.7 Deep Drawing209

7.8 Rubber Forming and Hydroforming215

7.9 Spinning219

7.10 Superplastic Forming222

7.11 Specialized Forming Processes223

7.12 Manufacturing of Metal Honeycomb Structures228

7.13 Design Considerations in Sheet-metal Forming230

7.14 Equipment for Sheet-metal Forming232

7.15 Economics of Sheet-forming Operations233

Summary234

Key Terms235

Bibliography235

Review Questions236

Qualitative Problems236

Quantitative Problems237

Synthesis, Design, and Projects237

8Powder-Metal Processing and Equipment239

8.1 Introduction239

8.2 Production of Metal Powders240

8.3 Compaction of Metal Powders246

8.4 Sintering254

8.5 Secondary and Finishing Operations258

8.6 Design Considerations259

8.7 Process Capabilities261

8.8 Economics of Powder Metallurgy262

Summary264

Key Terms264

Bibliography265

Review Questions265

Qualitative Problems265

Quantitative Problems266

Synthesis, Design, and Projects266

9Rapid -Prototyping Processes and Operations267

9.1 Introduction267

9.2 Subtractive Processes270

9.3 Additive Processes272

9.4 Virtual Prototyping283

9.5 Direct Manufacturing and Rapid Tooling284

Summary291

Key Terms291

Bibliography291

Review Questions292

Qualitative Problems292

Quantitative Problems292

Synthesis, Design, and Projects293

Joining Processes and Equipment295

10Fusion-Welding Processes299

10.1 Introduction299

10.2 Oxyfuel-gas Welding300

10.3 Arc-welding Processes: Nonconsumable Electrode303

10.4 Arc-welding Processes: Consumable Electrode307

10.5 Electrodes for Arc Welding313

10.6 Electron-beam Welding314

10.7 Laser-beam Welding314

10.8 Cutting316

10.9 The Weld Joint, Quality, and Testing318

10.10 Joint Design and Process Selection327

Summary327

Key Terms327

Bibliography332

Review Questions332

Qualitative Problems332

Quantitative Problems333

Synthesis, Design, and Projects333

11Solid-State Welding Processes334

11.1 Introduction334

11.2 Cold Welding and Roll Bonding335

11.3 Ultrasonic Welding336

11.4 Friction Welding337

11.5 Resistance Welding339

11.6 Explosion Welding347

11.7 Diffusion Bonding348

11.8 Economics of Welding Operations350

Summary352

Key Terms353

Bibliography353

Review Questions353

Qualitative Problems353

Quantitative Problems354

Synthesis, Design, and Projects354

12Brazing, Soldering, Adhesive-Bonding,and Mechanical-Fastening Processes355

12.1 Introduction355

12.2 Brazing356

12.3 Soldering360

12.4 Adhesive Bonding365

12.5 Mechanical Fastening373

12.6 Joining Plastics, Ceramics, and Glasses376

12.7 Economics of Joining Operations379

Summary380

Key Terms381

Bibliography381

Review Questions381

Qualitative Problems382

Quantitative Problems382

Synthesis, Design, and Projects382